[an error occurred while processing this directive] [an error occurred while processing this directive] [an error occurred while processing this directive]
[an error occurred while processing this directive]
Mining Technology and Mine Management

Experimental Study and Application of Grinding Medium Ratio Optimization in Jiaojia Gold Mine

  • Chengyu YI , 1 ,
  • Yingjie PEI , 2 ,
  • Shuai MA 3
Expand
  • 1. Jiaojia Gold Mine, Shandong Gold Mining (Laizhou) Co. , Ltd. , Laizhou 261441, Shandong, China
  • 2. School of Land Resource Engineering, Kunming University of Science and Technology, Kunming 650093, Yunnan, China
  • 3. State Key Laboratory for Clean Utilization of Complex Nonferrous Metal Resources, Kunming 650093, Yunnan, China

Received date: 2021-06-03

  Revised date: 2021-11-06

  Online published: 2022-04-25

Highlights

Gold has been widely used because of its easy forging and corrosion resistance,and it promotes the development of daily life,industry and global economy. Gold ore separation is mainly composed of raw ore crushing,grinding classification,flotation and concentration. The quality of grinding products is directly determined by the addition system of grinding medium,which affects the beneficiation index and the economic benefit of the concentrator. Grinding operation is an important part of gold recovery. The optimization of grinding medium system can effectively improve the quality of grinding products,and make more qualified fractions enter the flotation process,which is beneficial to the separation and enrichment of gold mines. There are some problems in the first-stage grinding workshop of Jiaojia gold mine,such as high unit ball consumption of ball mill,low grinding efficiency and unreasonable particle size composition of grinding products,which greatly affect the normal production situation and separation index of concentrator and lead to low economic benefits of mine. In order to solve the above problems,this paper optimized the grinding medium addition system of ball mill to improve the quality of grinding products. The mechanical properties of ore were determined and the particle size composition of ore was screened. Based on the mechanical properties of ore and the particle size distribution of grinding cycle products,the medium ratio of the recommended scheme was calculated by Duan's semi-theoretical formula of spherical diameter as Φ90∶Φ70∶Φ50∶Φ40∶Φ30=15∶25∶20∶15∶25. In addition,four groups of schemes,i.e.,field scheme,recommended scheme,oversize scheme and undersize scheme,were tested in laboratory grinding contrast test and grinding contrast test under different sand return ratio in a discontinuous Φ450×450 mm ball mill in laboratory. The yield of roughing grade,easy-to-select grade,optional grade and superfine grade were taken as evaluation indexes. Finally,the initial ball loading scheme was determined as follows:Φ90∶Φ70∶Φ50∶Φ40∶Φ30=15∶25∶20∶15∶25.The industrial test of 3# mill (MQG2736) in Jiaojia gold mine was started on October 26,2016. After the industrial test,the content of -0.074 mm in ore discharge of No.3 mill increased by 4.06%,the content of +0.30 mm decreased by 5.64%,and the processing capacity of No.3 mill increased by 6.42% during the industrial test period. This shows that the recommended ball ratio scheme is more suitable for increasing the content of middle easy-to-choose fraction and reducing the content of over-crushed fraction than before the industrial test,which can effectively increase the output per hour,and has certain reference significance for similar mines.

Cite this article

Chengyu YI , Yingjie PEI , Shuai MA . Experimental Study and Application of Grinding Medium Ratio Optimization in Jiaojia Gold Mine[J]. Gold Science and Technology, 2022 , 30(1) : 122 -130 . DOI: 10.11872/j.issn.1005-2518.2022.01.069

[an error occurred while processing this directive]

http://www.goldsci.ac.cn/article/2022/1005-2518/1005-2518-2022-30-1-122.shtml

Bor A Jargalsaikhan B Uranchimeg K al et2021. Particle morphology control of metal powder with various experimental conditions using ball milling[J]. Powder Technology,(394):181-190.

Cao Y Tong X Xie X al et2021. Effects of grinding media on the flotation performance of cassiterite[J]. Minerals Engineering,(168):106919.

Duan Xixiang1997. Research on the modification of the theoretical formula of the sphere and half of the sphere[J].Science in China Series E:Technical Science,(6):510-515.

Huang P Ding Y F Wu L al et2019. A novel approach of evaluating crushing energy in ball mills using regional total energy[J]. Powder Technology,(355):289-299.

Li Hongsong2019. Study on causes and preventive methods of low desorption rate of gold loaded carbon [J]. China Metal Bulletin,(3):176-178.

Li Liang Wang Shanshan2018. Suggestions on gold resources tax legislation of China [J]. Land Resources Information,( 9):18-23.

Liu Qing Peng Liangzhen Wang Bao al et2015. Effects of different size and proportion of steel balls on grinding size in ball mill[J].Nonferrous Metals (Mineral Processing Se-ction),(6):68-73.

Pei Yingjie Xiao Qingfei Zhang Qian al et2021. Optimizing yield comparison of an iron ore fine grinding intermediate grain size by orthogonal test method and response surface method[J].Bulletin of the Chinese Ceramic Society40(4):1304-1311.

Tang Shaoyu Xu Guodong Deng Xingxing al et2020. Experimental study on mineral processing of a gold mine in Lixian County,Sichuan Province[J].Sichuan Nonferrous Metals,(3):11-14.

Tang Xinmin2016. Automation and energy saving transformation of grinding production information in Dongguashan Copper Mine[J]. Mining Equipment,(5):48-54.

Wang Yong Sun Yaming2020. Experimental study on selective grinding performance in Vanadium-Titanium Magnetite Ore in Panzhihua[J]. Mining Research and Development40(11):156-159.

Wu Caibin Zhou Yichao Cheng Changmin al et2016. Analysis of different contact ways of grinding media in grinding kinetics in Tungsten [J]. Nonferrous Metal Engineering6(4):58-62.

Wu Guiyi An Zhandong Xue Gangqin al et2018. Effect of ball size distribution on grinding dynamics of iron ore particles [J]. Nonferrous Metal Engineering8(3):95-99.

Xiao Qingfei Li Guihai Shi Guiming al et2007. Application of accurate ball loading and addition in Shizishan copper mine [J]. Metal Mine36(12):68-71.

Yang Jinlin Mo Fan Zhou Wentao al et2017. Review of research on selective grinding [J]. Multipurpose Utilization of Mineral Resources,(5):1-6.

Yu Haokai Wang Xiao Li Jishun al et2020. Study on relationship between grinding medium size and grinding efficiency of ball mill[J]. Mining & Processing Equipment48(3):32-37.

Yu J W Jin S H Raju K al et2021. Analysis of individual and interaction effects of processing parameters on wet grinding performance in ball milling of alumina ceramics using statistical methods[J].Ceramics International47(22):31202-31213.

Yuan Chengfang Xiong Yanfang Tong Jiaqi al et2019. Study on copperflotation with ultrafine grinding from a copper slag[J].Non-ferrous Metals (Mineral Processing Section),(5):56-62.

Zhang Qian Xiao Qingfei Yang Sen al et2020. Experimental research on quality optimization of ball mills in Kalatonk Copper-Nickel Ore [J]. Multipurpose Utilization of Mineral Resources,(4):100-105.

Zhao Yaoqing Wang Jia2018. Experimental study on the recovery of tailings gold from a certain gold mine in Shandong province[J].World Nonferrous Metals,(17):186-187.

Zhou Qingli Bai Limei Ma Yuxin al et2020. Experimental study on optimization of vibration grinding parameters by response surface method[J]. Multipurpose Utilization of Mineral Resources,(5):203-208,44.

段希祥,1997.球径半理论公式的修正研究[J].中国科学E辑:技术科学,(6):510-515.

李洪松,2019.载金炭解吸率低原因及预防方法研究[J].中国金属通报,(3):176-178.

李亮,王珊珊,2018.对我国黄金资源税立法的若干思考[J].国土资源情报,(9):18-23.

刘青,彭良振,王宝,等,2015.介质的尺寸和配比对球磨机磨矿粒度影响的研究[J].有色金属(选矿部分),(6):68-73.

裴英杰,肖庆飞,张谦,等,2021.正交试验法及响应曲面法优化某铁矿细磨中间粒级产率的对比试验[J].硅酸盐通报40(4):1304-1311.

唐劭禹,徐国栋,邓星星,等,2020.四川理县某金矿选矿试验研究[J].四川有色金属,(3):11-14.

唐新民,2016.冬瓜山铜矿磨矿生产信息自动化节能改造[J].矿业装备,(5):48-54.

王勇,孙亚明,2020.攀枝花钒钛磁铁矿选择性磨矿性能试验研究[J].矿业研究与开发40(11):156-159.

吴彩斌,周意超,程长敏,等,2016.不同接触方式磨矿介质的钨矿磨矿动力学分析[J].有色金属工程6(4):58-62.

吴桂义,安站东,薛钢琴,等,2018.钢球级配对铁矿石的磨矿动力学研究[J].有色金属工程8(3):95-99.

肖庆飞,李桂海,石贵明,等,2007.精确化装补球法在狮子山铜矿的应用[J].金属矿山36(12):68-71.

杨金林,莫凡,周文涛,等,2017.选择性磨矿研究概述[J].矿产综合利用,(5):1-6.

于浩凯,王晓,李济顺,等,2020.磨介粒径与球磨机磨矿效率关系研究[J].矿山机械48(3):32-37.

袁程方,熊艳芳,童佳琪,等,2019.采用超细磨矿回收水淬铜渣试验研究[J].有色金属(选矿部分),(5):56-62.

张谦,肖庆飞,杨森,等,2020.喀拉通克铜镍矿球磨机磨矿作业质量优化试验研究[J].矿产综合利用,(4):100-105.

赵钥庆,王佳,2018.山东某金矿选矿尾渣金的再回收试验研究[J].世界有色金属,(17):186-187.

周庆立,白丽梅,马玉新,等,2020.响应曲面法优化振动磨磨矿工艺参数试验研究[J].矿产综合利用,(5):203-208,44.

Outlines

/

[an error occurred while processing this directive]