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郭利杰(1980-),男,河南南乐人,教授,从事金属矿充填采矿技术研究工作。ljguo264@126.com |
收稿日期: 2018-04-23
修回日期: 2018-08-08
网络出版日期: 2019-03-19
基金资助
国家重点研发计划“深部金属矿高效协同膏体充填技术”(编号:2017YFC0602903)和“基于有色冶炼渣的绿色充填胶凝材料制备及其性能合作研究”(编号:2017YFE0107000)联合资助
Study and Application of Large Fill-times-line Pressure Filling Technology in a Gold Mine
Received date: 2018-04-23
Revised date: 2018-08-08
Online published: 2019-03-19
针对江西某金矿充填倍线大,难以自流输送的问题,通过充填料浆管道输送水力学计算,并结合矿山充填工艺参数,确定了不同充填料浆状态下的管道沿程阻力损失;对比分析了不同的充填料浆管道输送系统布置方案,确定了最佳的管道输送方案;推荐了最佳的充填料浆管道输送工作流速、充填料浆参数及管道参数;最终通过综合分析,选取了充填加压泵类型及相关技术参数。经现场工业应用,取得较为理想的充填效果。
杨超 , 郭利杰 , 王劼 , 史采星 , 许文远 . 某金矿大倍线加压充填技术研究与应用[J]. 黄金科学技术, 2019 , 27(1) : 89 -96 . DOI: 10.11872/j.issn.1005-2518.2019.01.089
The maximum filling geometrical line of the system above +0 m middle section in a gold mine in Jiangxi was close to 40, and it was difficult to realize the self-flowing of the filling slurry, and there were a large number of recoverable resources in this area.In view of the above problem it was proposed to use the large line pressure filling technology to achieve filling of +0 m middle section of the mine, so that the above resources could be recovered.In order to determine the optimal process parameters of the filling slurry pipeline, this paper firstly analyzed the basic properties of the tailings, the main chemical composition of the graded tailings was SiO2 and Al2O3.This component was beneficial to increase the strength of filling body.The physical properties of the graded tailings was 2.74, the bulk density was 1.45 t/m3, and the porosity of the loose tailings was 47.1 .The particle size composition test results show that -37 μm only accounts for 5.62 , and -74 μm accounts for 14.36 , indicating that the fractionated tailings has less fine particles, the whole grain large diameter is an ideal filling aggregate, and selected the corresponding hydraulic model for pipeline transportation.Through the hydraulic calculation of the filling slurry pipeline, the critical flow velocity under different conveying conditions was determined.Combined with the mining filling process parameters, the resistance loss along the pipeline under different filling conditions was calculated.According to the existing engineering conditions of the mine and the scope of filling services, two sets of pipeline transportation system layout schemes were designed.Scheme 1: The longest filling pipeline in the middle section of 100 m was 1 728 m, the geometric filling line was 42.1, the conveying resistance was 2.84 MPa (concentration was 68 , the diameter was 100 mm).The longest filling pipeline in the middle section of 75 m was 1 956 m, the geometric filling line was 29.6, the conveying resistance was 2.88 MPa.The longest filling line in the middle section of 50 m was 1 668 m, the geometric filling line was 18.3, and the total head loss was 1.86 MPa. Scheme 2: The longest filling pipeline in the middle section of 100 m was 1 551 m, the geometric filling line was 37.8, the conveying resistance was 2.48 MPa (concentration was 68 , the diameter was 100 mm).The longest filling pipeline in the middle section of 75 m was 1 852 m, the geometric filling line was 28.1, the conveying resistance was 2.67 MPa.The longest filling line in the middle section of 50 m was 1 731 m, the geometric filling line was 19, and the conveying resistance was 1.99 MPa.Compared the two pipeline transportation system layout schemes and pipeline transportation resistance loss, filling geometric line was calculated.The scheme 2 was determined,and the 120 m adit filling slurry pipeline transportation scheme was the best pipeline transportation system layout scheme for the project.At the same time, combined with the filling slurry hydraulics calculation results and the filling slurry pipeline layout scheme, the optimal working speed of filling slurry pipeline transportation, parameters of filling slurry and pipeline parameters were determined.Finally, combined with the resistance loss along the pipeline, the layout scheme of the pipeline transportation system and the transportation parameters of the filling slurry pipeline, the type of filling pump and related technical parameters were selected, which the pump outlet pressure was 5 MPa.The pump flow rate was 60 m3/h.After the on-site industrial application, all the operation indexes met the design requirements, and the operation condition was good, and the volume of filling goaf was 1.396 m3(cement filling accounted for 20 and water sand filling accounted for 80 ), which could increase the economic benefit of the mine by 10.12409 million yuan.
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